Utility Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although oak (white oak) and mahogany (dark red Philippine type) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.

ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
*TRANSOM FRAME
bottom member Oak or Mahog 1 1" x 6" x 45"
side members Oak or Mahog 1 1" x 4" x 30"
motor board Oak or Mahog 1 1" x 10" x 12"
*FRAME #1
bottom member Oak or Mahog 1 1" x 5" x 48"
side member Oak or Mahog 1 1" x 4" x 36"
*FRAME #2
bottom member Oak or Mahog 1 1" x 9" x 36"
side member Oak or Mahog 1 1" x 4" x 40"
dash beam Oak or Mahog 1 1" x 6" x 57"
DECK BEAM Oak or Mahog 1 1" x 5" x 42"
CHINE LOG Oak or Mahog 2 1" x 2" x 12'
SHEER CLAMPS Oak or Mahog 4 5/8" x 1-1/4" x 12'
BATTENS Oak or Mahog 2 1" x 2" x 8'
BATTENS Oak or Mahog 2 1" x 2" x 7'
KEEL Oak or Mahog 1 1" or 1-1/4" x 3" x 8'
SEAT RISERS Oak or Mahog 2 1" x 1-1/4" x 7'
STRONGBACK Oak or Mahog 1 1" x 2" x 48"
MISC. BLOCKING Oak or Mahog 1 1" x 3" x 9'
STEM TRIM STRIP Oak 1 1/2" x 1" x 5'
SHEER TRIM Mahog 2 1" half round, 12' long
SPRAY RAILS Oak or Mahog 2 1" x 1-1/4" x 12'
DECK TRIM STRIP Mahog 1 3/8" x 3" x 48"
PLYWOOD:
SIDE PLANKING DF Ext. AB 1 1/4" x 4' x 12'**
BOTTOM PLANKING DF Ext. AB 1 1/4" x 4' x 12'**
*Transom, Stem & Breasthook DF Ext 1 3/4" x 4' x 6'
FORWARD DECK DF or Mahog 1 1/4" x 4' x 4'
FLOORBOARDS &
*FRAME GUSSETS
DF Ext AB 1 1/4" x 4' x 48"
*These items may be deleted if the frame kit has been purchased.
**4' x 8' sheets can be substituted for longer sheets in all cases. Adjust quantities accordingly.
FASTENINGS:
  • Screws: Flathead wood type, bronze or hot dipped galvanized
  • 3/4" #8 - 4 gross
  • 1" #8 - 8 dozen
  • 1-1/2" #8 - 7 dozen
  • 2" #10 - 5 dozen
  • Nails: Ring Type Boat Nails in Bronze or Monel (Weights are approximate).
  • 1" - 1 pound
  • Carriage bolts: Galvanized or bronze with nuts and washers
  • 5/16" length to suit - 2 required

Glue: Epoxy - 1/2 gallon



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