Zip Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although spruce (Sitka variety) and mahogany (dark red Philippine type) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; Sp = spruce; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.

ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
Frames Sp or Mahog 30 bd ft. 1" random widths & lengths
Keel SP, Mahog
or Oak
1 1" x 4" x 12'
Sheer Clamp Oak, Mahog 4 5/8" x 1-1/4" x 16'
Chine Log SP, Mahog 2 1" x 2" x 16'
Battens SP, Mahog
or Oak
2
2
1" x 2 1/2" x 10'
1" x 2" x 8'
Carling, Runabout Mahog 2 1" x 4" x 8'
Carling, Utility Mahog 2 5/8" x 6" x 12'
Strongback, Runabout Mahog 1 1" x 2" x 8'
Strongback, Utility Mahog 1 1" x 2" x 4'
Seat back beams Mahog 2 1" x 2" x 11'
Deck battens, Runabout Mahog 1
(Makes 2)
1" x 2 " x 11'
Bumper rail (Optional) Oak or Mahog 2 1" x 2 " x 11'
Misc. 1" blocking not listed
PLYWOOD:
Side Planking* DF Ext. AB 1 1/4" x 4' x 16'**
*Note great care must be used in cutting both sides from the single sheet.
Bottom Planking DF Ext. AB 2 1/4" x 30" x 14'**
Decking DF Ext. AB
or Mahog PW
2 1/4" x 4' x 8'*
Transom, stem, breasthook & knee DF Ext. AB 1 3/4" x 3' x 6'
**4' x 8' sheets can be substituted for longer sheets in all cases. Adjust quantities accordingly.
FASTENINGS: Screws: Flathead wood type, bronze or hot dipped galvanized
  • 3/4" #8 - 400
  • 1" #8 - 200
  • 1-1/4" #8 - 100
  • 1-1/2" #8 - 100
Nails: Ring-type boat nails bronze or hot-dipped galvanized.
  • 1" #12 - 1 lb
Carriage bolts: Bronze or hot-dipped galvanized.
  • 5/16" x 6" - 2 ea. (stem to keel)
  • 5/16" x 6" - 4 ea. (transom knee to keel and transom)
  • 1/4" x 2" or 2 1/2" - 6 ea. (deck beams)

Glue: Epoxy - 1/2 gallon



Return