Bull's Eye Bill of Materials
LUMBER: Do NOT purchase any lumber until you read this section. Do
NOT purchase any NET SIZED material unless specifically noted as
"net". All lumber thickness specified should be purchased as standard
lumberyard stock finished as full as possible. As an example, 1" stock is
NOT to be a net thickness of 1". Stock 1" thick refers to lumber
purchased as "four quarters" material which will finish from
3/4" to 7/8" in net or actual thickness. All widths, however, are
noted as "net" unless specified otherwise. All lengths allow for
cutting to fit. Grouping lumber and purchasing random-random material to resaw
to the required size will result in considerable savings. Some suitable
boatbuilding woods include mahogany (dark red Philippine, Honduras or African)
clear vertical grain Douglas-fir, Sitka spruce, white oak or longleaf yellow
pine. Similar woods, available in the building locale and common to
boatbuilding, may be substituted at the discretion of the builder.
PLYWOOD: All plywood must be intended for marine or exterior use.
Interior grades are NOT acceptable. Marine plywood has higher grade inner ply
cores, while the exterior grade cores may be of inferior material and have
inner voids not apparent to the eye. In most cases, the glues used in both
marine and exterior panels are the same, however, the decision to use exterior
in lieu of marine panels for planking must lie with the builder. Marine is
recommended, especially for the forward sides and bottom. Douglas-fir plywood
is acceptable in all cases, although other species of suitable quality may be
used. The outer veneers of fir plywood panels are graded by the letters A, B
and C. For planking, A-A (best) grade is preferable, although for seats,
bulkheads, etc. less costly outer veneers are satisfactory. The best face of
all panels should be the one exposed. Check the PLYWOOD LAYOUT on the Full Size
Patterns for method of utilizing the listed plywood to obtain the various
parts.
FASTENINGS: All permanent fastenings should be of a noncorrosive type.
Screws are to be flat head wood type, while nails are annular ring-shank type
commonly used in boatbuilding. Screws should be hot-dipped galvanized or
preferably silicon bronze, while nails can be bronze or Monel. Electroplated
steel and brass fasteners are NOT advised.
GLUE: All permanent joints should be glued with epoxy adhesives intended
for wooden boat use. These may be epoxy resin with additives or epoxy
glue.
MATERIAL ABBREVIATIONS: DF = Douglas-fir; PW = plywood; Mahog =
mahogany; SP = spruce.
ITEM |
MATERIAL |
NO. PCS |
SIZE |
LUMBER: |
#10 Corner knees |
Mahog |
1 |
1" x 5" x 18" makes two |
#9 Breasthook |
Mahog |
1 |
1-1/4" x 9" x 10" (1" opt) |
Seat side & end cleats |
Mahog |
1 |
1" x 1" x 12' |
Inner sheer |
SP or Mahog |
2 |
1" x 1" x 12' |
Outer sheer |
Mahog |
2 |
1" x 1-1/4" x 12' |
Bulkhead cleat |
DF or Mahog |
1 |
1" x 2" x 33" |
*Trunk Top #16 |
Mahog |
1 |
1" x 6" x 1'-3" |
*Daggerboard #15, Rudder #18 & Thwart #20 (Optional) |
1" Mahog laminates for approx. 16 sq. ft. |
*Mast Support #21 |
Mahog |
1 |
1" x 5" x 2'-6" |
*Tiller #19 |
Mahog |
1 |
1" x 3" x 3' makes two sides |
**Motorboard #7B |
Mahog |
1 |
1" x 9" x 13" |
Skeg #22 |
Mahog |
1 |
1" x 3" x 3' |
* Sailing versions only
** For outboard motor |
PLYWOOD: See "Plywood Layout" Pattern Sheet 1 of
1 |
As shown #1, etc. |
DF Mar AA or AB |
2 |
1/4" x 4' x 8' |
As shown #11, 12 |
DF Ext AB or AC |
1 |
1/4" x 4' x 8' |
Transom #7, etc. |
DF Ext AB |
1 |
3/8" x 2' x 4'
OR Optional Per Plywood Layout
3/8" x 4' x 8' |
FASTENINGS:
SCREWS: Flat head wood type, bronze or hot dipped galvanized iron.
- 3/4" #8 Screws - 8 dozen
- 1" #8 Screws - 1 dozen
- 1-1/4" #8 Screws - 6 dozen
- 1-1/2" #8 Screws -18 only
- 2" #10 Screws - 3 only
NAILS: Ring type, Bronze or Monel
CARRIAGE BOLTS: FOR SPRIT AND CAT SAILING RIGS ONLY. Bronze or galvanized
with nuts and washers.
- 1/4" x 3" - 2 only
- 5/16" x 6" - 2 only (with wing nuts)
- 1/4" x 5" - 2 only
STITCHING WIRE: Copper wire 12 or 14 gauge - 50 lineal feet
EPOXY RESIN: For gluing, epoxy encapsulation & resin putty
- INTERIOR - Approx. 3 gallons
- EXTERIOR - Approx. 1-1/4 gallons (includes fiberglassing)
MICROSPHERES (or equal) - 3 lbs.
SILICA: 1-1/2 lbs.
FIBERGLASS TAPE: For interior seams, 8-10 oz. treated boat type.
- 4" tape = 35 yds.
- 6" tape = 30 yds.
FIBERGLASS CLOTH: For exterior sheathing, 7-8 oz. treated boat type.
- Keel and stem - 6" tape = 4 yds.
- Bottom - 44" cloth = 3-1/3 yds.
- Transom - 50" cloth = 1/2 yd.
- Sides 38" wide - 4 yds (split to 19" widths)
- Trunk laminates - 38" wide = 2 yds. (divide in 12-1/2"
widths)
MISC. SUPPLIES: Brushes, squeegees, rollers, etc. as required
|
Return
|