WebLetter 13An Occasional Publication for the Home Boat BuilderGlen-L Marine Designs - 9152 Rosecrans Ave. - Bellflower, CA 90706 In this issue
Glen-L Update Website:
Barry Witt
Building the TUNNEL KING, Part 2
Materials, Tools, Frames and Building Jig
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Modern sails made from Dacron, such as those sold for GLEN-L sailboats, require minimal maintenance. Probably the most important single factor in sail care is keeping the sails clean at all times. During use and when the sail is being rigged or carted from shore to sea, the sail picks up dirt and grease from our smog filled air. Sailing in salt water can cause salt build-up on the sail, making it less effective as well as less attractive. Aluminum spars and fittings may transfer an oily residue to the sail as it rubs against them. This residue is extremely difficult to remove and it is best to prevent this from occurring by wiping down the spars as well as the stays which may also collect dirt.
Frequently the sails should be rinsed well with fresh water. The bath tub is an ideal place to do this. Use cool water and a mild detergent if they are very dirty. Do not wash Dacron sails in a washing machine nor dry them in a clothes dryer. Never expose the sails to any source of extreme heat or conditions that will chafe or abrade the fabric and stitching. You can wash and dry the sails on the lawn or on a concrete slab as long as you avoid drying in direct sunlight. Remember that when the sail is in use it is being cooled by the winds on both sides. If you dry them on the lawn, they should be raised up and turned over occasionally to keep condensation from forming on the underside. It is preferable to hang them so they can dry more evenly and quickly. Mildew will form on sails if they are stored while damp and without proper air circulation. This is harmless but makes ugly spots on the sail. Be sure you remove the battens before washing and make sure that the sail is completely dry around the batten pockets and bolt ropes before storing. Do not stow a clean set of sails in a dirty sail bag. It is good practice to clean the bag along with the sails.
Most sails come folded from the sailmaker and it is not a good idea to put in any other creases. So avoid cramming the sail into the bag tightly or storing gear on top of it while in the trunk of the car. If you don't want to take the time or trouble of folding the sail back correctly, roll it loosely in the bag and don't close the opening too tight.
The number one enemy of Dacron sails is friction and chafing, mainly against other parts of the boat. Wrap the stays, spreaders, and other parts which contact the sails with tape or other "chafing gear" to prevent wear on the fabric and stitching. Keep a close check for wear in the area of the headboard and clew outhaul regions. If you pull your boat onto the beach for any period of time, take the sails down. Letting them flap wildly about (called "slatting") will cause chafing and even cause them to rip out at the batten pockets and break the battens. Keep sand out of the bolt rope groove on the mast and boom, and wax the groove lightly to allow the sail to raise and lower more easily.
Inspect your sail prior to each use for rips and small holes as well as torn stitching. If there is any damage it is best to take care of it as soon as possible to avoid more extensive damage and higher repair costs. It is usually preferable to let a professional sailmaker take care of sail damage. They have the proper tools and can make repairs without changing the cut of the sail. Inspect your sails well before the start of the season. Then if anything needs repair, you will have plenty of time to get them fixed, the sailmaker will not be so busy, it may not cost as much, and your sailing season will not be interrupted by "canvas failure".
This story is about building a boat away from traditional or familiar sources for supplies or information.
I live in Skopelos, one of a group of Greek islands called the Northern Sporades situated in the Northern Aegean Sea. For centuries Skopelos had a shipbuilding industry, due in part to the abundant forests which cover the island. The days of building large wooden vessels by hand have ended, though there is still occasional building of smaller boats up to 20 feet (6m) in length. These boat are traditionally built, ribbed and planked, steered by tiller and are powered by a small gas or diesel engine. They see use as fishing boats.
We've been living here permanently for three years and a boat has always been on our list of things to have. However, a boat has never made it to the top of our list as other necessities have prevailed. Yet each August during tourist season we swear that it would be our last August without a boat.
Jonathan Smith wrote:
Hi, I built an XP8 a few years ago, (actually it's currently hanging upside down a few feet off the ground, underneath my deck wrapped up in tarps)....Anyway the fibreglass we put on began to unlaminate from the boat...not the first coat, but it seems to be subsequent layers that were added which didn't soak into the cloth..I think we used polyester resin..any suggestions, so this doesn't happen again??
ANSWER: After the cloth is put on, additional fill coats stick to the resin, not cloth. If you have a bad bond, the surface was contaminated. One common contamination is wax. If you used a finish resin to apply the cloth, the wax must be removed prior to applying additional coats. Our polyester fiberglass kits use a multi-purpose polyester resin. It is a laminating resin to which an additional component (wax) is added to the last coat. Polyester resin will only completely cure in the absense of oxygen, hence the wax film on the surface. If you purchased the resin locally, it may well have been a finishing resin, with the wax already in the can.
name: Jeff Fuchs
State: LA
Zip: 70560
Comments: I don't know if your web site has won any awards, but it should! I spent nearly a whole day looking at every boat again and again. I am a do-it-yourselfer whose talents have only gone into restoring an old house, but now I want to build a boat.
I found your site because I was curious about building a travel trailer, but the boats stole the show.
You seem to have an excellent product and an excellent company. Thanks for the great web site.
name: Joseph J. Sottile
Country: USA
Comments:
Some twenty plus years ago, make that thirty plus years ago, a dear
cousin of mine was building a 42' Tri and he always said that your
company had the best line of kit boats. His name was Al Passantino, who
may have been known as PASS. After he died, I really missed his talent as
a boat builder. He bought a set of Huck Finn plans, gave them to me for a
project and I proceeded to lose them in one of my many moves. your
company is a class act and I look forward to getting involved once again.
keywords: Boat kit company with a great reputation
Subject: bill of materials, cabin skiff
Date: Fri, 27 Aug 1999 21:30:07 EDT
From:RHeagle
First of all, this is the most incredible web site in the whole world. I
have been dreaming of building a boat since I was in high school. I
ordered my first Glen L catalog in about 1976. I have been telling my
wife of 2 years I have always wanted to build a boat and she has always
just rolled her eyes..... Until she saw your website and the cabin skiff
site that you have a link to. You guys are really onto something here.
Now she can see me doing it in the future. Could you email or mail me a
bill of materials for the Cabin Skiff.
Thanx, Russ Heagle
Subject: Thanks Glen L !
Date: Sun, 15 Aug 99 17:09:50 -0400
To: Gayle Brantuk
Dear Glen-L,
I think I ordered my first set of plans from you in 1980 and have over
the years built many of your boats including a few "big" ones
such as the Carioca, Lucky Pierre and the Vera Cruise. Reading through
your web pages now brings back so many fond memories! Your plans were
always so clear and the satisfaction of being able to build my own boats
is something that will live with me forever!
I sent you a photo of my Lucky Pierre pulled up to a beach in the Bahamas which in fact you used in your Wooden Boat ad for a number of years. Do you still have a copy of that! She was a great sea going boat! A movie company filming a pirate attack in the islands bought her from me and then dropped a cannonball through it for that scene.. so she was actually famous for about 8 seconds!
My son is now five weeks old and I assure you as soon as he is able to walk we will be building another Glen L boat together.
Thanks again, Michael Toogood, Nassau.