TUFFY BILL OF MATERIALS
All lumber listed as 1" is "Four quarters" stock finished
as full as possible. This will generally result in lumber 3/4" to
7/8" thick. All thicknesses under 1" are to be considered net
as are all widths. All lengths allow stock for trimming to fit. We
suggest grouping widths and lengths and re-sawing to size if a circular
saw is available. This will result in a considerable savings on the
lumber. ALL PLYWOOD must be an Exterior type. Grades of plywood are
noted. All plywood 1/4" or 3/8" thick is to be three ply. All
thicker plywood to be a minimum of five ply. With the FRAME KIT the items
highlighted in red will not be required. Items
highlighted in green are in the fastening
kit.
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ITEM
|
SIZE
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MATERIAL
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NO. PCS.
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REMARKS
|
|
Transom, Frames 1,2,3
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Random widths & lengths.
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Mahog., Spruce, Oak
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25 random bd. ft.
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-
|
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Keel
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1" x 4" x 9'6"
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Mahog., Spruce, Oak
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1 PC.
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Plus lamination
|
|
Battens
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1" x 3" x 7'6"
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Mahog., Spruce, Oak
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2 PCs.
|
-
|
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Battens
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1" x 3" x 8'6"
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Mahog., Spruce, Oak
|
2 PCs.
|
-
|
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Battens
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1" x 3" x 9'6"
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Mahog., Spruce, Oak
|
2 PCs.
|
-
|
|
Chine log
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1" x 2" x 14'
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Mahog., Spruce, Oak
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2 PCs.
|
|
|
Sheer Clamp
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1" x 5/8" x 14'
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Mahog., Spruce, Oak
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4 PCs.
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-
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|
Skeg or Fin
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1" x 2" x 8'
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Mahog., Spruce or Oak
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1 PC.
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See text
|
|
Carling
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1" x 9' x 9'
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Mahog., Spruce or Oak
|
1 PC.
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Makes two members
|
|
Intermediate Deck Beam
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1" x 5" x 4'6'
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Mahog., Spruce or Oak
|
1 PC.
|
-
|
|
Blocking for Beam
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1" x 3" x 8"
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Any scrap lumber
|
1 PC.
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Cut for two
|
|
Strongback
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1" x 2" x 4'
|
Mahog., Spruce or Oak
|
1 PC.
|
-
|
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Deck Battens
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1" x 2" x 7'6"
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Mahog., Spruce or Oak
|
1 PC.
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Cut for two
|
|
Motor Well Beam
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1" x 4" x 4'
|
Mahog., Spruce or Oak
|
1 PC.
|
-
|
|
Motor Well Cleats
|
1" x1" x 1'6"
|
Mahog., Spruce or Oak
|
2 PCs.
|
-
|
|
Coamings
|
1" x 5" x 6'
|
Mahog., Spruce or Oak
|
2 PCs.
|
-
|
|
Dash Beam
|
1" x 5" x 5'
|
Mahog., Spruce or Oak
|
1 PC.
|
-
|
|
Cowl Beadings
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1" x 1" x 5'
|
Mahog., Spruce or Oak
|
2 PCs.
|
-
|
|
Athwartship motor brace
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2" x 4" x 2' 8"
|
Douglas Fir
|
Bldg. Form Scrap
|
-
|
|
Seat Uprights
|
See Layout
|
See text
|
|
Seat Cleats
|
1" x 1" x 1'6"
|
Mahog., Spruce or Oak
|
8 PCs.
|
-
|
|
Seat Spreaders
|
1" x 2" x 1'6"
|
Mahog., Spruce or Oak
|
2 PCs.
|
|
|
Walk Through Spreader
|
1" x 4" x 1'6"
|
Mahog., Spruce or Oak
|
1 PC.
|
-
|
|
Spray Rails
|
1" x 1" x 8'
|
Mahog., Spruce or Oak
|
2 PCs.
|
Optional
|
|
|
Stem, Breasthook, transom, Chine blocking, &
Transom knee
|
3/4" x 4' x 6'
|
Plywood, DF, Ext., AB
|
1 PC.
|
-
|
|
Bottom Planking , Motor Well Bottom
|
1/4" x 5' x 12'
|
Plywood, DF, Ext., AA
|
1 PC.
|
See layout sheet
|
|
Side Planking
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1/4" x 4' x 14'
|
Plywood, DF, Ext., AA
|
1 PC.
|
See layout sheet.
|
Note: Can substitute 4 sheets of 1/4" x 4'
x 8' plywood for bottom &
side planking, & motor well bottom. Layout not shown on
plans.
|
|
Forward Deck, Side Deck, Cowl Covering, Seat Longitudinals
|
1/4" x 4' x 8'
|
Plywood, DF, EXT, AB
|
2 PCs.
|
See layout
|
|
Butt Blocks
|
scraps 3/8" Plywood, DF, EXT, AB
|
|
Motor Well Sides, Seat Bottoms Seat Backs
|
3/8" x 4' x 8'
|
Plywood, DF, EXT, AB
|
1 PC.
|
See layout
|
FASTENINGS: Bronze or Hot dipped galvanized
SCREWS: Flat head wood type
-
3/4" #8 -5 gross
-
1" #8 -1 gross
-
1 1/2" #8 -1 gross
-
2" #10 -1 gross
-
3"#l4 -6 only
NAILS: Annular ring type - Bronze or Monel
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1"#12 -3 lbs.
-
1 1/4"#12 -1/2 lb.
CARRIAGE BOLTS: Bronze or Hot dipped galvanized with nuts and
washers
GLUE: EPOXY, rescorcinol, Plastic resin glue: 1 gallon or 4.5 lbs.
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