Thunderbolt by Bob Atwater, Seneca, South Carolina

16 November 2010 Update (Cont'd)


Covered the hull with a couple of coats of white primer and sanded to relive some high points, primarily at the frame locations. Stopped sanding when the epoxy was reached.


Tired of white primer - - shifted to gray.


Coated the bottom and sides with three coats of Interlux Royal Blue. I did the rolling with a fine foam roller. My wife, a reluctant volunteer, followed up using a good quality 3 inch foam brush to quickly tip out the rolled paint.


Back to the mockup. The drive train I settled on is a GM 502 cubic inch, 502 hp, big block, performance, crate engine coupled with a BTE 1.76 racing powerglide transmission and a 22% overdrive Casale V-drive.


The drive shaft was custom made of high tensile strength aluminum by Denny's in upstate New York. The exhaust ports were located on the mockup and exhaust hose installed. After we connected the water lines we actually cranked up the engine on the mockup. Shortly thereafter, the proprietor asked my mechanic to move his business elsewhere.


Time to flip the hull. I used a small hole saw and drill to cut around the cement nails holding the building form and strong back to the floor. I could not get the nails loose with the hull overhead. I built a frame of 2 x 4's slightly wider that the hull at the sheer line. The frame is bolted and braced to the building form.


Three of us wheeled the hull out of the garage on a set of wheels attached to the transom end of the building form.


The rope is actually attached to the rails, not the end of the 2 x 4 frame. Using the opposite side as a skid, the forklift gently lifted the hull onto its edge supported by the opposite end of the 2 x 4 frame.


About 16 bags of pine bark mulch covered with old blankets served as the bed for the hull.


At this point, the hull started to move toward the forklift. Oops.


The hull was placed on a frame with bunkers adjusted to accommodate the hull shape. The hull was wheeled in and out of the garage on the support frame. I preferred to work outside when conditions allowed. Pictures of the installation of the front deck, rear deck and dash were lost.



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