A place to share YOUR boat building story
Glen-L Marine Designs - 9152 Rosecrans Ave. - Bellflower, CA
90706
In this issue
GLEN-L
Update
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If you haven't yet discovered the Boatbuilder FORUM on the Glen-L.com website, you're missing
out on a treasure-trove of information, excitement, and
boatbuilding wisdom. Additionally, the FORUM has become
one of the premiere places to meet new friends, cultivate
relationships and find out about social activities where
people of like mind arrange to get together.
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Since you're reading this WebLetter, we know that
you're already somewhat "web-savvy" and
you've probably heard about the latest rage of
"social-networking" websites. Although the
original intent was to provide a knowledge-base for our
boatbuilders (and it HAS become a huge and constantly
growing resource), little did we know that when we began
the Boatbuilder FORUM that one of its benefits would be
social and enabling people to find new, interesting, and
fun-loving friends.
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It's because of the relationships born on the
Boatbuilder FORUM that there is now an annual Gathering of Glen-L Boatbuilders where
dozens of Glen-L boatbuilders, their families and friends
(and even those still in the "dreaming" phase of
building their own boats) get together to learn, play, eat
and share in the excitement generated by building and
using your own boat.
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Watch your email, and keep an eye on the Glen-L.com home
page, for exciting upcoming announcements regarding the
next "Gathering" taking place this October at
Lake Guntersville - it is certain to be even bigger and
better than last year's event. This is a
"can't miss" event - just go to the FORUM
and ask anybody who's attended either of the first 2
Gatherings!
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Also on the Boatbuilder FORUM, at the suggestion of Bill
Checkerberry ("billy c" on the FORUM), we've
added a new forum entitled Launching Ramp. As Bill Shaw
("ttownshaw") says: "The collective group
of moderators really thought it would be great to have a
place to celebrate first launchings. This is where all the
gloating, gleaming, celebrating, and relief goes!" Be
sure to click on the video links at this new forum, and
keep checking back as more and more boatbuilders add their
own maiden voyages and celebrations to it! Who's going
to be next?
Until next month . . .
Editor
Even More Boat Names
"BIGGER, BETTER, AND MORE
HILARIOUS BOAT NAMES"
Boatbuilders and boat owners, being
a fun-loving and creative lot, seem to come up with some very
"interesting" names for their beloved crafts. We
think you're likely to have your own creative appetite
whetted and possibly get a good laugh with this second round
of bigger, better, and funnier boat names.
Whether you burst out laughing, or just find yourself
letting out a groan, please don't blame me…I'm
only the messenger and I wouldn't dare try to pass
judgment on some of these names.
Now sit back, relax, pick up your favorite bevereage and
click on the photo of "36 Seas" below to enjoy the
complete list…
Glen-L Boatbuilder of the Month
Bill Cunningham - Belle Isle 23'
T he Town of Gilford is located in
central New Hampshire, on the southern shore of Lake
Winnipesaukee and the
northern slopes of the Belknap Mountain range. Gilford was
first settled in approximately 1777, when it was still
considered the "Gunstock parish" or "upper
parish" section of the Town of Gilmanton. In 1812, the
Town of Gilford was incorporated into a separate town. The
privilege of naming the town was afforded to Captain Lemuel
F. Gilman, the oldest and most famous citizen. A veteran of
the Revolutionary War and the War of 1812, Captain Gilman
named the town "Guilford" after the Battle of
Guilford Courthouse, a decisive Revolutionary War battle in
North Carolina in which he fought (the town was spelled
incorrectly in the incorporation documents, resulting in the
present spelling of Gilford).
Another Captain from Gilford is our own boat captain Bill
Cunningham. When Lake Winnipesaukee is frozen over, Bill
enjoys snowmobiling amid the natural splendor of the
mountains and lakes which continue to attract visitors and
seasonal residents to Gilford. While the weather was warmer,
however, Bill invested much of his time building his
beautiful Belle Isle 23' triple-cockpit classic mahogany
runabout.
The Belle Isle is our largest authentic
barrelback design (for those unfamiliar with the type, the
barrelback stern is a semi-oval or elliptical shape, like
half a barrel, with a lovely seamless blending of the
tumblehome topsides into the deck, side-to-side).
"I drooled over the Garwood triple-cockpit crafts on
Lake Winnipesaukee from my hunk of floating fiberglass
forever, and decided rather than modify the deck and seating
of an old wooden boat to look like one, I would build from
scratch and get exactly what I wanted" says Bill.
"I went through a two-year search looking for a vintage
boat to restore, but ended up building new. Taking a
"gray" boat and rebuilding it back to factory
standards most likely would be an overwhelming task. The boat
plans from Glen-L give you a correct set of lines, basic
instructions and the Boatbuilder Forum, which has many
builders onboard that can help when you need it." Once
he discovered the Boatbuilder Forum, Bill has "been
reading posts on the Forum since - very informative and
entertaining!"
Having communicated with other boatbuilders many times on
the Forum, Bill is now a Forum Moderator, and just finished
his build June 21, 2009. To really make the beautiful boat he
has crafted stand out, Bill fashioned his own custom cutwater
and transom band for the Belle Isle, and her official launch
will be at Lake Winnipesaukee town docks in Gilford at 1:00
pm, weather permitting, on the 4th of July!
Bill tells us "picking out a plan from Glen-L is your best
shot at completing this project and enjoying the process at the
same time!"
Congratulations, Bill, and happy boating!
Belle Isle Construction Photos
Featured Design: Bingo
BINGO! You're a winner in this
classy runabout where the driver is clearly a discerning
individual! And why not? You sit in a luxurious
"throne" slightly forward of passengers for a clear
view over the long, lean cowl-deck. And you're in command
of a sleek, fast, crowd-pleasing runabout.
The sweeping deck lines with rounded cowl-like foredeck and
raised, arced aft deck impresses viewers that this boat is
something special…and it really is!
The 12° vee bottom cushions the ride, while built-in
spray deflector/lift strakes stabilize and provide a level,
dry ride. The BINGO provides high performance and is a
joy to see and be seen in.
BINGO is built by the Glen-L FAST-G Stitch-N-Glue
building method for simplicity and light weight. Constructed
from standard ¼" x 4' x 8' plywood, with
patterns provided for almost every contoured part, it's
almost impossible to go wrong. Just transfer the pattern
contours to the wood, cut out, Fold
And Stitch,
Then Glue
(FAST-G), and BINGO!, the boat is formed.
You'd be hard pressed to find a boat easier to build,
yet when finished so sleek, so handsome, and so fast - the
BINGO is an excellent first boatbuilding project for anyone.
Why not start building yours today?!
Designer's Notebook: Don't Waste Epoxy
Epoxy is expensive so why
waste any of it? In the following discourse
we'll give a few suggestions on how not to be
wasteful with this pricey material.
Marine epoxies consist of a resin "A" and
a hardener "B" mixed in proportions as per
the product requirements. Common ratios of hardener
to resin are 1:1, 1:2, or 1:5, meaning that a 1:5
ratio is one part hardener "B" and five
parts resin "A". NEVER vary the ratio of
resin to hardener specified by the
manufacturer.
The instant the resin and hardener are mixed
together a chemical reaction takes place. The
"pot life" (i.e. the length of time the
mixed epoxy remains workable) will vary depending
upon the type of hardener used ("fast" or
"slow") and the temperature. Resin cures
faster when in a concentrated mass, at higher
temperatures, when local heat is applied, or when
products are pre-warmed. Conversely, resin cures
slower when well dispersed, at lower temperature, in
shaded areas, or when products are cooled. Unless
stated otherwise by the manufacturer, don't use
epoxy when the temperature is less than 60 degrees
Fahrenheit or higher than 85° F; 72° F is
ideal.
The best mixing containers are flexible, with
graduated markings and made from polyethylene.
Don't use glass or foam plastic containers. A
good mixing method is to use three containers; one
for resin (A), one for hardener (B), and one for
mixing the two ingredients together. Don't try
mixing large batches; mix smaller amounts so all of
it can be used before it gels. Pour out the proper
proportion in each container but don't combine
them. When the mixed epoxy being used is exhausted
combine the hardener and resin together in the
mixing container. Having a helper mix "A"
and "B" together on command will speed the
process. Once the products are dispensed into the
mixing container stir thoroughly for at least one
minute or more. Stir from the bottom up and scrape
the sides of the mixing container. Improper mixing
can result in a product that will not cure properly,
which is wasteful and a mess to remove.
If a batch of epoxy has been mixed, the task
accomplished, and there is epoxy left over don't
discard it unless it has gelled. Instead use it to
encapsulate an area, or mix it with fillers and fill
some screw holes or imperfections. Think of how any
surplus can be used before you start your
work.
Most waste resin through carelessness. Using the
improper resin/hardener proportions, not mixing them
together thoroughly, or mixing more than can be used
before gellation are all wasteful practices.
Economize on the use of epoxy by thinking through
what you are doing before beginning your task.
Never was the old adage "Look before you
leap" more appropriate.
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Launch Day
The month is now July, oh
my
There are no clouds in the sky
It’s getting hotter by the day
See, I want to be on the bay
In my new boat is what I mean
I built it in the months between
October and the month of June
Launch day can’t come too soon
Long hours of working wood
Instead of other things I should
I ignored the house repairs
And we sit on broken chairs
The old car needs a tune-up
On the walls there is some catsup
But the boat will have its day
Now it’s time for fun and play
Launch day is here at last
We’re going to have a blast
The kids are ready to go skiing
For the doubters, seeing is believing
But a policeman is blocking my way
He says “No launch for you today”
I can’t believe what I just heard
DOH! I forgot to get it registered!
-ArtDeco
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Son of a Gun
Ever wonder how some of our odd
nautical expressions developed? Here's the lowdown on the
origins of a few of the ones that have made it into even
landlubbers' everyday language:
Between the Devil and the Deep
Blue Sea - The devil is the outermost seam in
the deck planking. The outermost plank curves along the sheer
and the other planking runs fore and aft and are individually
butted into the outermost plank. The joint is hard to cut and
hard to caulk and named "the devil." If you are
"between the devil and the deep blue sea" you are
standing on the outermost plank of the deck and about as
close to falling overboard as you can get and still be
dry.
Bitter End - The
inboard end of the anchor cable that is made fast to the
bottom of the chain locker. At one time it was made fast to
the bitt on deck. Therefore, the "bitter" end
(bitts are large posts for attachment of lines).
By and Large -
Originally a nautical expression used in sailing ships
meaning to take the bad with the good. "By" was
headwind and sailing close "by the wind and large"
was sailing with the wind.
Jackknife - A
folding blade knife or clasp knife invented by Jacques de
Liege in the 16th century. Used by officers on sailing ships,
while the crew would use a sheath knife carried on the
belt.
Oil on Troubled
Waters - Oil was used to help smooth high seas
and this term came to be used in the sense of smoothing out
troubles and difficulties.
Son of a Gun -
Complimentary term for a sailor suggesting he was a natural
born to the job, or more precisely born on the job. It
comes from the time when women shared the gun deck
accommodation with men aboard ships in port and sometimes at
sea. Since the working spaces and gangways had to be kept
clear, the only undisturbed place a woman could give birth to
a child would be behind screens between the guns. The
expression also meant being conceived alongside a gun, since
a hammock wasn't convenient for that sort of thing.
The following is an extract from the Captain's Journal
of a brig sailing off the Spanish coast in 1835:
"This day the surgeon informed me that a woman on
board had been labouring in child for 12 hours and asked if I
could fire a broadside to leeward. I did so and she was
delivered a fine male child."
In cases where the paternity was uncertain, the child was
entered in the Deck Log as "son of a gun."
Life is
either a daring adventure or nothing.
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Shop Talk: Rolling Tool Tower
If you are (like me)
afflicted with a small work area or shop, you know how important
it is to use the space efficiently. That's where building a
tool tower like you see in the photo at right can really come in
handy. The tower will allow you to stack tools that would
otherwise be stored in many other places throughout your
shop.
The tower shown is sized so an air filter can sit on the top
shelf. This way, the air filter can be quickly moved anywhere it
might be needed.
The shelf just below the top is adjustable. It can be easily
raised or lowered as needed to accommodate items of various
sizes.
On the example tower the middle shelf is used to store a
planer. The height of this shelf and the open sides are
positioned so that stock can pass through the planer as well as
store the planer when it's not in use.
The tower is simple to build. First
cut four pieces of MDF to size for the shelf platforms. Each
shelf sits in a rabbet along the edge of a sturdy frame, like
you see in Figure 1 at right. The end of each frame piece is
mitered at 45° and then glued together. The shelf and
framework provide stability as well as a place for securely
attaching long upright supports with screws at each of the
corners, as shown in Figure 1a.
Two 2x4s provide the base for the tower. Extending the base
past the width of the tower provides for greater stability
(Figure 2). You'll want to add large casters to the ends of
the base before screwing the base securely to the bottom shelf
frame (Figure 2a).
After installing the adjustable shelf pins, add the shelf and
the tower is ready to use.
Recent email:
Subject: The "Donna Marie"
Date: 5 June 2009
Hi guys and gals at Glen-L,
Thought I would send you a picture of my beautiful Zip!!! The "Donna Marie," named
after my mother. I started her last year and 15 months later
on my 30th birthday I got to launch her!
She has got a 2008 Yamaha 4
stroke 50hp on her, and she clips along around 40mph on nice
flat water. Lots of chrome on her with a stainless steel
cutwater, transom bands, and of course it is sporting your
Glen-L colors with the burgee flag flying high!
Thanks for the great plans! If anyone is building a Zip
please feel free to e-mail me - I would be glad to help if I
can.
Thanks again! We look forward to building the Audeen next!!
-- Tim Grudecki
Dekalb, Illinois
Subject: Sea Knight
Date: 30 May 2009
Hi Darla, I got the catalog today. As you hear so often when
folks write in, I too had a Glen-L catalog when I was a kid and
looked the photos over and over. Little did I know then that
40 years later I'd have a picture of my own in there! Now
that I have built my Sea Knight and taken my kids (22 and 18)
out on it I am starting on a Malahini for my son and when that's
done my daughter wants me to build her a Wild Thing.
Thanks so much for asking Glen to sign the cover, and thank him
for me, I think it is really great to have that from him.
It's quite a lifelong accomplishment and legacy to have
people all over the WORLD building your boats for the last
50+ years, not only in the physical sense, but also in the
memories, stories, and everything else that goes along with
it that is so frequently spoken of in emails and letters to
you. Few people can have that kind of impact over time.
I'll keep the signed catalog right along with the 1956
Popular Mechanics magazine I have with the Sea Knight in
it.
Thanks again,
-- Bob Maskel
Minneapolis, Minnesota
Subject: Tugs
Date: 6 June 2009
Alright, now you gone and done it. I built a Tubby Tug three years back, for the
grandkids; well that's what I told everyone. Me and the Tug
cruise the lake every weekend many times a day.
I got to thinking it would be nice to have one just a little
bigger. At age 53 (me, not the boat) it's tight in there
some times.
So here I am looking your site over and I see this "Tug Along". Now before I try and talk
the missus into a much more comfortable and relaxing Tug, I got
to finish the kitchen cabinets I started, just before I built
the Tubby Tug.
Maybe I'll try the Fathers' Day or Christmas present
option first. If you hear from her lawyer before I do give me a
heads up, will ya?
Thanks for all the plans you offer - Looking forward to the
next build!
-- Ray Gaulin
Oxford, Massachusetts
Subject: Steering Cable
Date: 15 June 2009
Darla, thank you for the great service!! I received the SteerMaster MK III steering cable yesterday,
Tuesday,and installed it on my 1985 MasterCraft Prostar 190
right away.
It works great and I should have the boat on the water by
Thursday, however, we just had some more SNOW
yesterday...anyway...it is warming up nice and my waterski
buddies are excited about skiing and the New Smooth Steering
cable...the old one was pretty bad.
Thanks to you all at Glen-L and the folks who still make this
Steering Cable for those of us who still operate somewhat
"vintage" boats. I will send some pics of my boat once
I have it on the water.
-- Vern Zelent
Beaumont, Alberta, Canada
Subject: Boatbuilder Forum
Date: 29 June 2009
I am still working
away on my Belle Isle and really enjoying it! Thank God
for the Boatbuilder Forum... I have developed a
great friendship with Billy Cunningham (another Belle Isle
builder) and he has been so helpful and generous with advice and
help. I actually got to visit him on a business trip and see his
Belle Isle in person - all inspirational!
I have said it before but this Belle Isle project has brought
me great joy!!!
-- Dick Williams
Warrendale, Pennsylvania
Subject: Teleseminar
Date: 15 June 2009
Gayle, I have just now replayed your teleseminar with Carl Puehl regarding wiring
and hydraulic steering.
I would like you to know how helpful and easy to follow I found
this information and I thank you for all your efforts in getting
this up and running. In particular the references to specific
books and products was extremely valuable.
I should add that I have a hearing difficulty but was able to
easily understand all the discussion despite the fact that
neither of you spoke like "fair dinkum Aussies."
Once again, thank you both for your efforts.
-- Bob Foster
Australia
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